Cut and Prepare Lumber

What happens in this clip

Based on your detailed design plan, proceed to cut all the necessary lumber pieces. This includes vertical posts, horizontal cross-members, shelf runners (the supports that the storage bins will slide on), and diagonal braces for structural rigidity. Also, cut the plywood panels that will serve as the workbench top and any solid shelves. Use appropriate power saws for clean, precise cuts. After cutting, it's advisable to label each piece according to your plan to facilitate correct assembly.

Goal: Prepare all wooden components for assembly

What's used

Tools

• Circular Saw
• Hearing Protection
• Measuring Tape
• Miter Saw
• Table saw
• especially for repetitive cuts.
• Pencil/Marker
• Safety Glasses
• and for precise long cuts.
• Wood Clamps

Materials

• 2x4 Lumber
• Metal studs
• horizontal supports
• shelf runners
• and diagonal braces.
• Plywood Sheets
• OSB panels

About the full video

This project outlines the construction of a custom modular storage and workbench system designed for a garage or workshop. It features wooden frames built to accommodate plastic storage bins, a dedicated workbench section under a window, and casters for easy rearrangement. The system prioritizes organization, accessibility, and efficient use of space, allowing for flexible configuration to suit various needs.

Step 3 of 10: Create a Cut List

Translate your design into a detailed cut list. For each piece of wood (e.g., sides, shelves, back supports), list its exact dimensions (length, width, thickness). This will help you purchase the correct amount of material and minimize waste.

Open this step in the guide

Other videos for this step

• Create Cut List and Verify Thickness
• Prepare Lumber and Cut List