Create Cut List and Verify Thickness
From Under-Stair Shelving · Step 3 of 10 · Video by Dan Pattison
Showing 3:46–5:30 of the source video. Watch the full video with every moment.
What happens in this clip
Before making any cuts, create a detailed cut list. This list should specify the part name, quantity, material thickness, width, length, and any special notes (e.g., which edges need edge banding). When working with sheet goods like melamine, always measure the actual thickness of the material, rather than relying on nominal thicknesses, as discrepancies can throw off all calculations. A tip for the cut list is to use simpler fractions like 20 3/4" and add a note to 'minus 1/32"' instead of using complex fractions like 20 23/32", which makes measurements easier when cutting.
What's used
Tools
- Pencil
- Ruler/Square (Incra Precision Rules)
Materials
- Melamine Sheet
- Project Cut List Form D. Pattison
About the full video
This project guides through the process of installing pull-out shelves with drawer slides in custom cabinets to enhance storage efficiency and ergonomics. It covers measuring the cabinet, designing the pull-outs, calculating dimensions, preparing a cut list, cutting and edge banding the melamine pieces, assembling the pull-out boxes, installing full-extension drawer slides, and finally, installing the completed pull-outs into existing kitchen cabinets using spacer strips for a precise fit.
Step 3 of 10: Create a Cut List
Translate your design into a detailed cut list. For each piece of wood (e.g., sides, shelves, back supports), list its exact dimensions (length, width, thickness). This will help you purchase the correct amount of material and minimize waste.
Every video in Under-Stair Shelving
Step 1: Measure the Under-Stair Space
- 1:09–1:46 Measure, Cut, and Test-fit
- 0:09–1:25 Initial Measurements and Platform Design
Step 2: Design the Shelving Unit
- 0:13–0:17 Install Modular Shelving Frames
- 2:57–3:12 Construct Wider Center Shelves
Step 3: Create a Cut List
- 3:46–5:30 Create Cut List and Verify Thickness (this video)
- 0:38–1:39 Prepare Lumber and Cut List
- 0:02–0:04 Cut and Prepare Lumber
Step 4: Purchase Materials
- 0:00–0:03 Gather Materials and Tools
- 0:00–0:17 Gather Materials and Tools
- 0:00–0:49 Gather Tools and Materials
Step 5: Cut the Materials
- 1:03–2:43 Cut All Lumber to Size
- 1:18–1:29 Cut Timber to Length
- 0:11–0:58 Cut and Rip Lumber
Step 6: Sand All Pieces
- 1:24–1:29 Sand All Components
- 2:06–2:19 Sand All Cut Pieces
- 0:27–0:30 Sand Wood Pieces
Step 7: Assemble the Main Frame
- 2:26–2:55 Assemble Main Shelf Box
- 1:05–1:57 Assemble Vertical Side Frames
- 0:06–0:11 Assemble the Main Frame
Step 8: Install Shelves
- 5:42–6:03 Install Reinforced Shelves
- 4:56–5:53 Install Internal Divider Shelves
- 5:19–5:45 Install Shelves
Step 9: Finish the Unit
- 0:39–0:49 Paint and Install Hardware
- 0:43–0:49 Paint All Wood Components
- 12:47–13:48 Apply Wood Finish
Step 10: Install the Shelving Unit
- 3:20–4:12 Install & Secure Bookcase in Alcove
- 3:22–6:20 Install Shelf Units and Supports
- 0:13–0:17 Install Modular Shelving Frames
Questions about Under-Stair Shelving
What are the essential tools I need for accurate measurements in an angled under-stair space?
Beyond a standard measuring tape and pencil, an angle finder or a protractor is crucial for accurately capturing the slope of the stairs. Also, a long straight edge or level will help you mark level lines and check for plumb, ensuring your shelves are straight and true despite the angled surroundings.
Beyond basic hand tools, what power tools would make this under-stair shelving project easier for a beginner?
A miter saw or circular saw with a guide will significantly improve the accuracy and speed of cutting your lumber, especially for repetitive cuts and angles. An electric orbital sander is also highly recommended to efficiently prepare all pieces for finishing, saving you hours compared to hand sanding.
What are the most important safety precautions I should take when cutting and assembling lumber for this project?
Always wear safety glasses to protect your eyes from sawdust and flying debris. Use hearing protection when operating power tools and ensure your work area is clean and well-lit to prevent accidents. Make sure all lumber is securely clamped or supported before cutting to avoid kickback.
The project is listed as 'beginner' and '3 days'. Is this estimated time realistic for someone completely new to woodworking?
While classified as beginner, the 3-day estimate often assumes some prior familiarity with tools and a focused work schedule. If you're completely new, allow for extra time, especially for careful measuring, precise cutting, and thorough finishing, as these steps are critical for a professional-looking result. Don't rush the process.
What's a common mistake beginners make when measuring for under-stair shelving, and how can I avoid it?
A frequent mistake is not fully accounting for irregularities in the wall or floor, or failing to precisely capture the stair's varying angles, leading to shelves that don't fit snugly. To avoid this, create a detailed template using cardboard or scrap material for complex angles, and always 'measure twice, cut once' to confirm dimensions.
Are there alternative materials to dimensional lumber that might be easier for a beginner or offer a different look for under-stair shelving?
Plywood or MDF (medium-density fiberboard) can be good alternatives, often providing flatter surfaces and being easier to cut into large panels for shelves and backs. These materials typically require edge banding or painting for a finished appearance, which might add a different aesthetic and complexity to the finishing steps. Consider pre-made shelving kits for the simplest approach, though customization will be limited.
Under-Stair Shelving
Design and construct open shelving or a bookcase unit to fit within the under-stair space, maximizing storage and aesthetic appeal.
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