Measure and Mark New Baluster (Using Existing Template)

What happens in this clip

The presenter demonstrates how to remove the broken baluster from its position by gently prying it out. He then retrieves a new baluster and places it next to an existing, undamaged baluster on a workbench. He uses a tape measure to compare the lengths of the square sections on the new baluster with the existing one, noting that the new one is longer at both the top (230mm) and bottom (285mm) square sections. He explains that to cut the new baluster to the exact size and angle, one can use the existing baluster as a template. By aligning the 'shoulders' (the transition points between the square and turned sections) of the existing baluster with the new one, he marks the cutting line and angle with a pencil.

Goal: Determine the correct length and angle for cutting the new baluster.

What's used

Tools

• Broken baluster
• New baluster
• Pencil
• Pry bar/Screwdriver
• Tape measure

About the full video

This project provides a detailed guide on how to replace a broken wooden baluster (spindle) in a staircase railing. The method emphasizes precise measurement and cutting using an existing baluster as a template or a sliding bevel to match angles, ensuring a sturdy and aesthetically pleasing finish. It covers marking the new baluster, cutting it to size, removing existing fillets, and securing the new baluster in place.

Step 1 of 6: Measure Existing Balusters

Select an average-sized wooden baluster and carefully measure its total length from the top to the bottom. This measurement will be crucial for cutting the new balusters to the correct size.

Open this step in the guide

Every video in Baluster Replacement

1. Step 1: Measure Existing Balusters

   • 0:49–2:09 Measure and Mark New Baluster (Using Existing Template) (this video)
   • 2:14–3:03 Size New Balusters
   • 0:24–0:40 Measure and Mark Baluster for Cutting

2. Step 2: Remove Existing Balusters

   • 0:16–0:29 Remove Old Wooden Balusters
   • 0:08–0:23 Remove Old Balusters and Clean Area
   • 1:31–3:50 Remove Old Balusters and Nails

3. Step 3: Prepare New Baluster Mounting Points

   • 0:17–1:26 Patch Old Baluster Holes

4. Step 4: Cut Wrought Iron Balusters

   • 0:07–0:08 Cut New Iron Balusters to Length
   • 4:17–5:02 Cut Your Balusters
   • 0:15–0:25 Remove Old Balusters & Cut New Baluster

5. Step 5: Install New Balusters

   • 3:41–5:00 Install Metal Balusters and Caulk
   • 0:06–0:08 Insert Balusters into Rails
   • 0:04–0:16 Install and Secure Iron Balusters

6. Step 6: Inspect and Finish

   • 6:38–7:50 Final Inspection and Cleanup
   • 0:16–0:27 Final Alignment and Quality Control
   • 0:18–0:26 Final Inspection and Cleanup