Cut New Iron Balusters to Length

What happens in this clip

The new iron balusters typically come in standard lengths and will need to be cut to fit the specific height and angle of your staircase. In a workshop setting, secure each new iron baluster in a bench vise. Use a metal-cutting tool, such as a hacksaw, angle grinder, or a chop saw with a metal-cutting blade, to cut the balusters to the precise required length. Ensure the cuts are straight and clean. If your balusters have decorative elements, plan your cuts carefully to maintain symmetry.

Goal: Adjust the length of new iron balusters to fit the staircase

What's used

Tools

• Bench Vise
• Measuring Tape
• Metal-Cutting Tool
• Angle grinder
• Chop saw with metal blade
• New Iron Balusters
• Safety Glasses
• Work Gloves

About the full video

This project details the process of upgrading an existing staircase by replacing old wooden balusters with new, modern iron balusters. The transformation involves removing the old balusters, preparing the existing handrail and base rail, installing new iron balusters with decorative shoes, and securing them using adhesive and set screws, resulting in an updated and refreshed staircase aesthetic.

Step 4 of 6: Cut Wrought Iron Balusters

Using a metal-cutting saw (such as an angle grinder with a metal cut-off wheel or a reciprocating saw with a metal blade), carefully cut each wrought iron baluster to the exact length measured from the old baluster. Ensure cuts are straight and clean.

Open this step in the guide

Other videos for this step

• Cut Your Balusters
• Remove Old Balusters & Cut New Baluster