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Trim Excess Shim for a Flush Finish

From Squeaky Stair Repair · Step 4 of 7 · Video by Mitch Peacock • Designer Woodworker

Showing 0:54–1:14 of the source video.

What happens in this clip

Once the glue has set sufficiently to hold the shim in place, use a flush-cut saw (such as a Japanese pull saw) to carefully trim any excess shim material that extends beyond the edges of the tenon joint. This step ensures a clean, smooth, and aesthetically pleasing finish, making the repair virtually unnoticeable.

Goal: Achieve a clean and flush finish for the repaired joint

What's used

Tools

  • Assembled Tenon Joint
  • Flush-Cut Saw
  • Chisel (with care)
  • Utility knife (for very thin shims)

About the full video

This project demonstrates a simple and effective method for fixing a loose tenon joint by using a custom-cut wood shim and wood glue, ensuring a tight and flush fit for woodworking assemblies.

Step 4 of 7: Shim Gaps

Cut thin strips of wood (shims) to fit snugly into any gaps identified. Apply a small amount of wood glue to the shim and tap it gently into the gap with a hammer until it's secure. Trim any excess shim material flush with the surface.

Open this step in the guide

Other videos for this step

Squeaky Stair Repair

This project addresses the common issue of squeaky stairs by identifying the source of the noise and applying targeted fixes to eliminate it. The process involves a systematic approach to diagnose the cause, which can range from loose treads or risers to friction between wood components, and then implementing appropriate solutions such as tightening fasteners, shimming gaps, or applying lubricants.

Read the full guide Browse all guides

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